Cutsforth ROI Calculator

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Inputs

Fill out the form below to generate a business-level ROI potential from improvements to your maintenance and reliability program.
Please enter a number from 0.5 to 100.
Can also be termed the internal rate of return, a benchmark that compares projects and improvements on the expected financial gain the company expects
Also referred to as estimated replacement value (ERV), it is the dollar value that would be required to replace the production capability of the present assets in the plant. Includes production/process equipment as well as utilities, facilities and related assets. Also includes the replacement value of buildings and grounds if these assets are included in maintenance expenditures. Does not include the insured value or depreciated value of the assets, nor does it include the value of real estate, only improvements
The amount of produce the plant or unit is engineered to produce at 100% availability
Includes all maintenance expenses for outages, shutdowns or turnarounds, as well as normal operating times. Also includes capital expenditures directly related to end-of-life machinery replacement so that excessive replacement versus proper maintenance is not masked. Does not include capital expenditures for plant expansions or improvements
The average sales price per unit that your company collects per unit of product produced and sold
The cost per unit produced including raw materials, and energy used to run machinery
Only include Operator time to run machinery if available.
The current book value per audited financial records of maintenance, repair and operating (MRO) supplies in stock, including consignment and vendor-managed inventory, to support maintenance and reliability. Stocked MRO inventory value includes the value of MRO materials in all storage locations including satellite and/or remote storeroom locations, whether or not that material is included in inventory asset accounts or an allocated portion of pooled spares. DOES NOT INCLUDE production related inventory such as raw materials, finished goods, packaging, etc.
Please enter a number less than or equal to 9760.
Availability provides a measure of when the asset is either running or is capable of performing its intended function. It is a measure of an asset’s ability to be operated if required. (Hrs)
Please enter a number less than or equal to 8760.
The time an asset is idle or waiting to run. The sum of the times when there is no demanded administrative idle time (e.g., not scheduled for production). Does not include equipment downtime (scheduled or unscheduled) and no feedstock or raw materials
"Scheduled Downtime is the time required to work on an asset that is on the finalized weekly maintenance schedule. Unscheduled downtime is the time an asset is down for repairs or modifications that are not on the weekly maintenance schedule"