Infrared Thermography

See the Heat Before It Hurts

Protect Your Electrical Systems with Infrared Thermography

Request a Demo

Infrared (IR) Thermography

IR thermography uses thermal imaging to detect heat patterns that reveal developing problems in electrical and mechanical equipment. By visualizing surface temperature changes, it helps identify loose connections, overloads, friction, and insulation breakdown before they escalate into failures. As a non-contact, real-time technique, thermography is a powerful tool for continuous or periodic condition monitoring — especially when safety or accessibility limits the use of other sensors.

Failure Modes Detected

  • Loose or corroded electrical connections
  • Overloaded or imbalanced circuits or phases
  • Insulation breakdown and hot spots
  • Improper lubrication
  • Misalignment
  • Mechanical friction points
  • Cooling system inefficiencies

Customer Testimonials

"More informed replacement schedules optimize asset lifetime and performance, thereby reducing operational costs and business risk from unexpected failures."

Ethan Smith
EIT, Capital Planning Engineer
San Jose Water

“Cutsforth provided the high quality and individual detail that customers have learned to expect from a focused and dedicated subject matter expert. The close attention to detail resulted in our finding and repairing several other problems that could have been the root cause of past collector ring and brush problems.”

T.P.
Principal Engineer
Large East Coast Power Producer

"This is the first time I had a job from a company with unmatched response time, highly professional technicians, and more than 100% service satisfaction."

K.P.
Electrical Engineer
Consulting Company

InsightCM™ Turns Heat Patterns into Insight

InsightCM integrates thermal data with other sensor inputs to automatically trend temperature changes, correlate them with vibration and electrical signals, and deliver early warnings of developing heat-related faults. Using radiometric displays in InsightCM, you can define regions of interest, trend temperatures, and set alarms for early detection. Features:

  • Radiometric displays
  • User-Defined Regions of Interest
  • Temperature Trend
  • Temperature Min/Max/Avg and Delta between ROIs
  • Alarms

Measurement Capabilities

How It Works

  • Streams continuous thermal images from supported cameras
  • Wired or wireless camera options
  • Unlimited ROIs to trend min/max, average, and delta temperatures
  • Monitoring and alarming of transformer tanks and bushings

Sample Configurations

  • Supports Optris Xi410 cameras and up to seven cameras per system
  • Scales easily across multiple transformers, switchyard switches, and other equipment
  • Handles large configurations with 150 ROIs and 25 temperature deltas