Chemical Processing Condition Monitoring

Smarter Maintenance for Safer, More Reliable Chemical Production

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Monitoring Systems Trusted by Chemical Industry Leaders

Chemical Processing Reliability Concerns

Cutsforth’s condition-based monitoring systems help chemical plant operators protect and maintain critical assets including motors, pumps, and mixers. Our solutions provide an early-warning failure detection and diagnosis system, reduce unplanned equipment outages, and optimize chemical plant operations. With our help, you can address the chemical industry’s biggest reliability challenges:

Aging Plant Equipment: Declining efficiency and rising maintenance demands
Budgetary Pressures: Fewer resources to sustain performance
Scarcity of Expertise: Loss of critical maintenance knowledge
Growing Safety Issues: High-speed/high-voltage machinery endangers employees

Customer Testimonials

"More informed replacement schedules optimize asset lifetime and performance, thereby reducing operational costs and business risk from unexpected failures."

Ethan Smith
EIT, Capital Planning Engineer
San Jose Water

“Cutsforth provided the high quality and individual detail that customers have learned to expect from a focused and dedicated subject matter expert. The close attention to detail resulted in our finding and repairing several other problems that could have been the root cause of past collector ring and brush problems.”

T.P.
Principal Engineer
Large East Coast Power Producer

"I used to spend about 50–70% of my time traveling to analyze issues. Now, with InsightCM, that's down to about 20%. It's also valuable to us and our customers to not have to wait 4–5 hours to start a 500MW unit. Everybody wins."

C.R.
Vibration Analyst
Midwest Power Plant

Proven Performance and Experience

130% average ROI from monitoring system installations

600+ years of collective industry experience for expert consulting and implementation services

1200+ customers served in more than 20 countries

Why Cutsforth?

With our unique combination of multiphysics monitoring, industry expertise, and advanced software platform, you can transform your maintenance and reliability program.

Multiphysics Monitoring: Vibration, electrical, thermal, EMI, and more
Unified Software Platform: A single workspace for faster, more confident diagnosis
Reliability Leadership: Experts who helped define reliability industry standards
Trusted Partner: 35-year track record installing industrial systems worldwide

Build Your Strategy

Leverage industry best practices and reliability standards
Assess your asset coverage, sensor gaps, and processes and systems
Chart a path that fits your timeline, budget, and appetite for risk

Monitor Facility Assets

Meet NFPA 70B industry standards for equipment monitoring without adding manpower.
Support ISO 20816 standards with continuous vibration, electrical, and thermal monitoring of pumps, compressors, and rotating assets.
Improve OSHA 1910 and ATEX/IECEx safety compliance by reducing manual inspections in hazardous or energized process areas.
Align with ISO 55000 and NFPA 70B/70E through multiphysics monitoring and documented, risk-based maintenance practices.