Metal and Mining Condition Monitoring Solutions

Multiphysics Predictive Maintenance for Crushers, Mills, Conveyors, and More

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Trusted Monitoring for Metal and Mining Assets

Metal and Mining Industry Reliability Concerns

With Cutsforth’s condition-based monitoring systems, industrial metal and mining operators can better protect and maintain critical assets including large motors, conveyors, and crushers. Our systems provide an early-warning failure detection and diagnosis system, reduce unplanned downtime, and help streamline metal and mining operations. Using our solutions, you can respond to the biggest reliability challenges facing the metal and mining industry:

Aging Plant Equipment: Declining efficiency and rising maintenance demands
Budgetary Pressures: Fewer resources to sustain performance
Scarcity of Expertise: Loss of critical maintenance knowledge
High-Risk Equipment Damage: Greater risk of unexpected failures

Customer Testimonials

"I used to spend about 50–70% of my time traveling to analyze issues. Now, with InsightCM, that's down to about 20%. It's also valuable to us and our customers to not have to wait 4–5 hours to start a 500MW unit. Everybody wins."

C.R.
Vibration Analyst
Midwest Power Plant

"More informed replacement schedules optimize asset lifetime and performance, thereby reducing operational costs and business risk from unexpected failures."

Ethan Smith
EIT, Capital Planning Engineer
San Jose Water

"This is the first time I had a job from a company with unmatched response time, highly professional technicians, and more than 100% service satisfaction."

K.P.
Electrical Engineer
Consulting Company

Proven Performance and Experience

130% average ROI from monitoring system installations

600+ years of collective industry experience for expert consulting and implementation services

1200+ customers served in more than 20 countries

Why Cutsforth?

Our unique combination of multiphysics monitoring, industry expertise, and advanced software platform transforms your maintenance and reliability program.

Multiphysics Monitoring: Vibration, electrical, thermal, EMI, and more
Unified Software Platform: A single workspace for faster, more confident diagnosis
Reliability Leadership: Experts who helped define reliability industry standards
Trusted Partner: 35-year track record installing industrial systems worldwide

Build Your Strategy:

Leverage industry best practices and reliability standards
Assess your asset coverage, sensor gaps, and processes and systems
Chart a path that fits your timeline, budget, and appetite for risk

Monitor Facility Assets:

Support ISO 10816/20816 and API standards with continuous vibration, electrical, and thermal monitoring.
Improve OSHA 1910 and MSHA compliance by reducing manual checks in high-risk areas.
Align with ISO 55000 and NFPA 70B/70E through multiphysics monitoring and documented maintenance practices.