Condition Monitoring Solutions for the Power Industry

Improve Reliability, Reduce Downtime, and Increase Efficiency with Multiphysics Predictive Maintenance

Request a Demo

Relied on by Leading Power Suppliers

Power Industry Reliability Concerns

Cutsforth’s condition-based monitoring systems help power plant operators monitor and protect critical assets including generators, motors, and transformers. Our solutions provide operators an early-warning system for potential failures, reduce unplanned equipment outages, and provide greater efficiency in power plant operations. With our help, you can respond to the biggest challenges in the power generation industry:

  • Aging Plant Equipment: Declining efficiency and rising maintenance demands
  • Budgetary Pressures: Fewer resources to sustain performance
  • Scarcity of Expertise: Loss of critical maintenance knowledge
  • High-Risk Equipment Damage: Greater risk of unexpected failures

Customer Testimonials

“We have nothing but great things to say about the Cutsforth brush systems here. Low costs, easy to maintain and no issues whatsoever.”

P.B.
Maintenance Superintendent
Midwest Power Plant

“Cutsforth provided the high quality and individual detail that customers have learned to expect from a focused and dedicated subject matter expert. The close attention to detail resulted in our finding and repairing several other problems that could have been the root cause of past collector ring and brush problems.”

T.P.
Principal Engineer
Large East Coast Power Producer

"More informed replacement schedules optimize asset lifetime and performance, thereby reducing operational costs and business risk from unexpected failures."

Ethan Smith
EIT, Capital Planning Engineer
San Jose Water

Proven Performance and Experience

130% average ROI from monitoring system installations

600+ years of collective industry experience for expert consulting and implementation services

1200+ customers served in more than 20 countries

Why Cutsforth?

With our unique combination of multiphysics monitoring, industry expertise, and advanced software platform, you can transform your maintenance and reliability program.

  • Multiphysics Monitoring: Vibration, ESA, EMI IR thermography, and more
  • Unified Software Platform: A single workspace for faster, more confident diagnosis
  • Reliability Leadership: Experts who helped define reliability industry standards
  • Trusted Partner: 35-year track record installing industrial systems worldwide

Build Your Strategy:

  • Leverage industry best practices and reliability standards
  • Assess your asset coverage, sensor gaps, and processes and systems
  • Chart a path that fits your timeline, budget, and appetite for risk

Monitor Facility Assets:

  • Replace route-based or manual measurements for greater efficiency.
  • Meet NFPA 70B/70E requirements with continuous electrical and mechanical condition data.
  • Support NERC and OSHA compliance by reducing manual exposure and improving monitoring of critical assets.
  • Align with IEEE/ISO best practices through high-quality vibration, electrical, and grounding measurements.

Detect and Diagnose Potential Faults:

  • Configure intelligent triggers, streaming, and alarms for detection
  • Detect and diagnose faults earlier to reduce the risk of downtime
  • Increase confidence in maintenance and reliability decisions